Over 30 years of manufacturing expertise

Static Voltage Regulator Manufacturing

A static voltage regulator corrects voltage by switching transformer taps with electronic switches (SSR, thyristor or triac) instead of mechanical parts. It is preferred where grid conditions change quickly or where moving parts must be avoided.

Sudden sags and surges on systems with fast-changing loads happen faster than a servo regulator can follow. A static regulator performs the correction within a small fraction of a second.

With no moving parts there is no mechanical wear, brush maintenance or motor failure. ONS Enerji designs static regulators around your required number of taps, accuracy and response speed.

How does it work?

The transformer winding is divided into multiple taps. A microprocessor control board continuously monitors input and output voltage and engages the required tap using semiconductor switches (SSR/thyristor/triac) or relays.

Because tap changing is electronic, correction is very fast. Output accuracy depends on the number of taps: more taps give finer adjustment, at the cost of higher complexity and price.

Key features

Very fast correction; no moving parts or brushes
Low maintenance, silent operation
Tap count and input window tailored to the application
Single- and three-phase options
Over/under-voltage and overload protection
Compact and lightweight enclosure options

Applications

  • Production lines with fast-changing loads
  • Laser, plasma and automation systems
  • Medical and laboratory equipment
  • Facilities with heavy loads that switch on and off frequently
  • Applications where vibration or environment stress mechanical parts

Technical selection parameters

ParameterOptions / typical range
Phase configurationSingle-phase or three-phase
PowerSized per project in kVA
Correction typeStepped (electronic switching)
Correction speedTypically in the millisecond range
Output accuracyDepends on tap count; generally ±1.5% to ±5%
Input voltage windowDesigned per application
Switching elementSSR, thyristor, triac or relay (design dependent)
Protection functionsOver/under-voltage, overload, over-temperature

This table shows general characteristics of the technology and the parameters defined at order. Exact values are confirmed per project and in the datasheet.

How to choose the right unit

  1. If voltage changes are sudden and frequent, evaluate static technology first.
  2. Define the required output accuracy; the number of taps follows from it.
  3. Account for total load, starting currents and 20–25% headroom.
  4. If very high precision is needed, ask about a combined servo solution.

Frequently Asked Questions

01Is a static regulator better than a servo regulator?

Not better, different. A static regulator is very fast and has no mechanical parts; a servo regulator offers stepless, more precise correction. The right choice depends on load speed and accuracy needs.

02Does a static regulator need maintenance?

With no moving parts there is no brush or motor maintenance. Periodic general inspection, connection tightness and ventilation cleaning are sufficient.

03Why is the output of a static regulator stepped?

Voltage is corrected by switching between transformer taps, so the output moves in small steps between taps. More taps mean smaller steps.

04Do you manufacture three-phase static regulators?

Yes. We design and build single- and three-phase static regulators to your load and voltage data.

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